Captive Power Plant in Cement Plant

CPP (Captive Power Plant) here is a coal-based power plant has been installed to help meet their energy needs. Energy costs can account for around 40% of a cement plant’s production costs.

In many applications, energy use can be cut by up to 30 percent by controlling motors with variable speed drives.

Benefits of variable speed drives

• Lower energy consumption and CO2 emissions
• Minimized mechanical wear of equipment
• Higher process quality and efficiency Increased productivity and throughput
• Less investment in electrical network compensation devices, such as filters

Customer Portfolio

One of India’s leading manufacturers of Grey Cement and one of the leading White Cement manufacturers in the World. With their over four decades presence the Company has partnered India’s multi-sectoral infrastructure needs on the strength of its product excellence, customer orientation and technology leadership.
The Company has an installed Grey Cement capacity of 22.17 MnTPA as on date, making it one of the top cement manufacturers in the Country. One of the leading manufacturers of White Cement, globally, with a total white cement capacity of 1.20 MnTPA and wall putty capacity of 1.2MnTPA.
Their produce is sold across 43 countries around the globe and the Company has a strong international presence as well.

Project Highlights

• Received repeated orders
• Achieved Supreme benefits of energy efficiency
• Complete project has been successfully handed over in agreed time
• Zero incident reported for security or safety laps during entire execution
• Delivered committed energy savings

VFDs provide optimized process control and save energy. We have been supplying variable speed drives for over the years. Today, VFDs are used in a wide range of applications in the cement industry, such as:

Cement Plant Applications

• Induced draft (ID) / forced draft (FD) fans
• Baghouse fans
• Preheater tower fans
• Kiln gas fans
• Clinker cooler exhaust fans
• Cement mills

• Conveyors
• Separator fans
• Raw mills
• Rotary kilns
• Coal mills



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