Chemical Oil & Gas Industry

2000 kW 6.6kV Motor Driven Process Pump – Refurbishing 10Yr old Stater with complete new control, hardware, software upgrade, Testing and Re-commissioning

Application:2000 kW 6.6kV Motor Driven Process Pump
Project Scope:Refurbishing 10Yr old Stater with complete new control, hardware, software upgrade, Testing and Re-commissioning

Largest and one of the most-modern refineries in India. This Refinery is spread over a total area of 3,345 acres, including about 300 acres for Refinery Township and about 100 acres of land for building two approach roads to connect the refinery site with the existing road network.

Customer Challenges

  • Existing installation is very old and having repetitive troubles and shutdowns.
  • Unavailability of design documentation.
  • Monetary Saving Vs Refurbishment risk over replacing with a new equipment.

Solution

  • We took this as a challenge and started the project with initial feasibility study.
  • Detailed analysis of existing equipment has been done before submitting the complete report of refurbishment along the assurance of reliable operation.
  • All relevant material like Thyristor, phase arms, firing circuits, controls and other
  • hardware has been replaced with upgraded material.
  • Software has been upgraded.
  • Simulations and testing have been in isolation and as a complete equipment as well.
  • Successful Recommissioning has been carried out.

Key features & benefits

  • Techno-commercially value solution for taking best out of equipment life.
  • Assured reliability.
  • Faster execution of the project saving substantial shutdown time.

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